S460 Steel Shot

Get the Best Quality S460 Steel Shot from China!

When it comes to sourcing top-quality steel shots, look no further than Kangfeides. We are proud to offer the S460 Steel Shot from China, known for its exceptional durability and reliable performance. Our steel shot is manufactured using state-of-the-art technology to ensure consistent hardness and uniform shape, making it perfect for a wide range of applications, including shot blasting and surface preparation.

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Introducing S460 Steel Shot from Kangfeides

S460 Steel Shot is a high carbon, hypereutectoid steel abrasive known for its uniform structure of finely tempered martensite, optimum resilience, and bainite microstructure, commonly used in blast cleaning and peening applications.

Swift Cleaning: Boasting optimal hardness, our S460 Steel Shot ensures quick and even cleaning of intricate shapes.
Durable & Efficient: With minimal interior flaws and robust impact resistance, our Steel Shot promises long life and low consumption.
Stress Elimination: The uniform particle size of our Steel Shot aids in eliminating stress, thereby enhancing the surface hardness of your workpiece.
Rigorous Quality Management: We strictly adhere to ISO9001:2000 standards, providing round-the-clock tracking and traceable product data.

Specification sheet for the S460 Steel Shot

Quality Control

We have a comprehensive in-house quality control system in place. Our testing capabilities include chemical component analysis, hardness, density, and fatigue life testing. We are dedicated to upholding strict standards for the quality control of our abrasives.

Moreover, we have established a strong partnership with SGS Qingdao branch, providing additional testing options as per your requirements, such as abrasive conductivity testing.

SGS - Abrasive Conductivity Testing Report

SGS - Chemical Analysis

S460 Steel Shot Production Process

Raw Material: High-carbon content steel is used for the S460 Steel Shot, ensuring durability.
Heat Treatment: The steel undergoes a heat treatment process to achieve ideal hardness and resilience.
Screening: Post-treatment, the shots are screened to ensure uniform size, eliminating stress points.
Quality Control: Rigorous QC follows ISO9001:2000 standards, tracking every production stage 24/7.
Packaging: The final S460 Steel Shot is then carefully packaged and ready for delivery to our clients.

Steel Shot Application

• The descaling process enhances the surface quality and durability of metal alloys, including steel, iron, copper, and aluminum.

• Removing sand and other impurities from foundry products is necessary to boost their toughness and performance.

• Shot peening can improve the strength of various items, such as automotive parts, aircraft components, railway castings, gears, steel chips, and tools.

Why Choose Our S460 Steel Shot

Experience rapid cleaning with S460 Steel Shot; its optimal hardness ensures quick, even treatment of complex shapes.
Invest in longevity and efficiency; our Steel Shot’s minimal interior flaws and strong impact resistance ensure long life and low consumption.
Enhance your workpiece’s strength; our Steel Shot’s uniform particle size helps eliminate stress, improving surface hardness.
Trust in our stringent quality management; we adhere to ISO9001:2000 standards, providing 24/7 tracking and traceable product data.

Get the Ultimate Guide to S460 Steel Shot!

Attention industrial professionals! Are you working with S460 steel shot and looking for expert guidance on how to achieve optimal results? Look no further. Kangfeides, the leading supplier of industrial abrasives, is offering you the ultimate guide to S460 steel shot. In this comprehensive resource, you’ll find detailed technical specifications, application tips, and insider tricks to maximize the effectiveness of this powerful abrasive.

Introduction to S460 Steel Shot

S460 Steel Shot represents the pinnacle of high carbon, hypereutectoid steel abrasives. It is highly recognized for its uniform structure, characterized by finely tempered martensite, which provides the resilience needed for effective cleaning. Further unique to this steel shot is its bainite microstructure, an attribute that sets it apart in the world of abrasives, making it the preferred choice for blast cleaning and peening applications. Its optimal hardness ensures swift cleaning, even of the most complex shapes, while the minimal interior flaws and exceptional impact resistance promise durability and efficiency. In essence, the S460 Steel Shot embodies a combination of robustness and efficiency, making it an invaluable tool in any cleaning operation.

What is an S460 Steel Shot?

S460 Steel Shot is a specialized form of steel abrasive designed for maximum impact and efficiency. Formed from high carbon, hypereutectoid steel, this shot features a consistent, finely tempered martensite structure and a unique bainite microstructure. These qualities offer superior resilience and durability, optimizing the shot’s performance in diverse cleaning contexts.

Benefits of Using S460 Steel Shot for Blast Cleaning

The advantages of using S460 Steel Shot for blast cleaning are multifold. Primarily, its optimal hardness ensures swift, comprehensive cleaning, even when dealing with intricate shapes and complex structures. The shot’s minimal interior flaws and exceptional impact resistance not only enhance its life span but also lower consumption rates, translating into cost-effective operations. Its uniform structure and finely tempered martensite offer excellent resilience, creating a powerful abrasive that maintains its effectiveness over time. In short, the S460 Steel Shot introduces a new level of efficiency and durability in the realm of blast cleaning, making it an ideal choice for demanding cleaning applications.

Applications of S460 Steel Shot

S460 Steel Shot is versatile and finds widespread use in numerous applications. Due to its optimal hardness and resilience, it is particularly effective in tasks requiring aggressive cleaning and surface preparation.

Shot Blasting with S460 Steel Shot

Shot blasting with S460 Steel Shot stands out for its efficiency. The uniform structure of the shot and its high impact resistance ensures an even, thorough blasting process, efficiently removing surface contaminants and preparing the material for further treatment or finishing.

Surface Preparation and Cleaning with S460 Steel Shot

S460 Steel Shot is an excellent choice for surface preparation and cleaning. Its hardness and minimal interior flaws ensure that it provides a clean, smooth finish, removing rust, scale, and old paint from surfaces. Additionally, with its superior resilience and durability, the S460 Steel Shot maintains its effectiveness over repeated use, delivering consistent results and reducing operational costs.

Properties and Characteristics of S460 Steel Shot

The S460 Steel Shot is renowned for its distinctive features and properties that contribute to its high efficiency in blasting applications. It boasts a high carbon content, which significantly increases its hardness and enhances its impact resistance. This higher hardness, coupled with its uniform structure, ensures an efficient blasting process, yielding clean, smooth surfaces.

Size and Density of S460 Steel Shot

The size and density of the S460 Steel Shot play a crucial role in its effectiveness. The shot’s size can be adjusted to meet specific application needs, while its high density ensures optimal coverage during the blasting process. This combination of size and density allows the S460 Steel Shot to offer a consistent, thorough, and efficient cleaning process.

High Carbon Content in S460 Steel Shot

The high carbon content of the S460 Steel Shot is one of its defining features. This hypereutectoid steel abrasive contains a higher percentage of carbon than most other abrasives, resulting in optimum resilience and a hardness that remains consistent over time. This characteristic not only improves the shot’s impact resistance but also contributes to its long life span and low consumption rates, making the S460 Steel Shot an economical and efficient choice for various blasting applications.

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Process of Blast Cleaning and Peening with S460 Steel Shot

The S460 Steel Shot is introduced into the blast cleaning or peening process via a high-speed wheel or airless blasting machine. The shot, propelled at high velocity, impinges on the surface of the material to be cleaned or peened. The impact of the shot removes contaminants, rust, or old coatings from the surface and introduces compressive stress into the metal surface, enhancing its fatigue strength.

Shot Peening Applications and Benefits of S460 Steel Shot

Shot peening with S460 Steel Shot is a common practice in various industries, including automotive, aerospace, and heavy machinery. The peening process improves the fatigue life and stress corrosion resistance of components. The high carbon content and finely tempered martensite structure of S460 Steel Shot offer superior peening performance, providing a consistent, uniform surface finish.

Related Products and Equipment for S460 Steel Shot Applications

There are several products and equipment designed to optimize the use of S460 Steel Shot in blasting applications. These include blast cabinets, blast rooms, and portable blast pots. Additionally, specialized equipment such as air blast machines and wheel blast machines are often used with S460 Steel Shot to achieve efficient, high-quality results in various blasting applications.

Tips for Using S460 Steel Shot

When using S460 Steel Shot, it’s crucial to select the right size and grade for your specific application. Smaller shot sizes can clean intricate and detailed components, while larger sizes are more suitable for heavy-duty applications. Always refer to industry standards and guidelines when selecting the grade of steel shot for your blasting operation.

Choosing the Right Size and Grade

The size and grade of the steel shot significantly influence the quality and efficiency of your blast cleaning or peening process. Ensure you select a size that can reach all areas of your workpiece for efficient cleaning, and choose a grade that is suitable for the hardness and resilience of the material you’re working with.

Appropriate Usage and Safety Precautions

Always follow safety regulations when using the S460 Steel Shot. Wear protective clothing, including gloves and eye protection. Avoid direct contact with the shot during operation, and ensure your blasting equipment is adequately maintained and operated according to the manufacturer’s instructions.

Proper Handling and Storage of S460 Steel Shot

For extended life and optimal performance, it’s essential to handle and store the S460 Steel Shot properly. Keep it in a dry, cool place to prevent rusting and clumping. Avoid dropping or throwing, as this can cause deformation and decrease its effectiveness.

Conclusion

S460 Steel Shot provides an efficient and cost-effective solution for blast cleaning and peening applications. By choosing the appropriate size and grade, following safety precautions, and properly handling and storing the shot, you can ensure high-quality results and extend the life of your steel shot.

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Frequently Asked Questions

Q: What is an S460 Steel Shot?

A: S460 Steel Shot is a type of cast steel shot that is used in shot blasting applications. It is made from high-carbon cast steel, which gives it the necessary hardness and durability for efficient surface cleaning and preparation.

Q: How does shot blasting work?

A: Shot blasting is a cleaning and surface preparation process that involves propelling abrasive media, such as S460 Steel Shot, at high speeds onto a surface. The impact of the shot removes contaminants, rust, paint, and other debris, leaving behind a clean and prepared surface.

Q: What are the main advantages of using S460 Steel Shot?

A: S460 Steel Shot has several advantages that make it a preferred choice for shot blasting applications. It has high hardness and durability, which allows for multiple reuses, reducing overall costs. It also has a consistent size and shape, ensuring even and efficient coverage. Additionally, its high-impact energy allows for the quick and effective removal of contaminants without damaging the underlying structure.

Q: What are the typical applications of S460 Steel Shot?

A: S460 Steel Shot is widely used in various industries for shot blasting and peening applications. It is commonly used for cleaning and preparing steel structures, castings, and other metal surfaces. It can also be used for finishing and texturing applications, as well as for shot peening to improve the fatigue life of metal components.

Q: Is the S460 Steel Shot suitable for airless wheel blast machines?

A: Yes, the S460 Steel Shot is suitable for airless wheel blast machines. Its round shape and high density make it ideal for use in these types of devices, ensuring efficient and consistent results.

Q: What is the impact velocity of the S460 Steel Shot?

A: The impact velocity of the S460 Steel Shot depends on various factors, such as the type of blasting equipment and the distance between the nozzle and the surface. It is typically in the range of 60-80 meters per second, providing sufficient energy for effective surface cleaning and preparation.

Q: How can I ensure even distribution of S460 Steel Shot during blasting?

A: To ensure even distribution of S460 Steel Shot during blasting, it is essential to use the appropriate blasting equipment and techniques. This includes adjusting the blasting pressure and distance, as well as maintaining a consistent flow of the shot. Regular inspection and maintenance of the blasting equipment also help to ensure optimal performance.

Q: What is the chemical composition of the S460 Steel Shot?

A: The chemical composition of the S460 Steel Shot typically consists of high-carbon cast steel. The exact design may vary depending on the manufacturer, but it generally contains a high percentage of iron along with trace amounts of other elements.

Q: Are there any related products or accessories that are commonly used with S460 Steel Shot?

A: Yes, several related products and accessories are commonly used with the S460 Steel Shot. These include blasting machines, blast cabinets, blast nozzles, blast hoses, and abrasive recovery systems. These products can enhance the efficiency and effectiveness of the shot-blasting process.

Q: Where can I find more information or contact someone for further assistance regarding the S460 Steel Shot?

A: For more information or to contact someone for further assistance regarding the S460 Steel Shot, you can visit our website or contact our customer support team at [sales@ziboyalong.com].

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